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BioCRUDE TECHNOLOGIES


Technology and Products/Services:

One very important area that BioCRUDE technologies excels in is the  reformation of organic waste using our accelerated "quick composting" process. The aim is the production of useable and salable by-products such as biogas, biodiesel, crude oil, and high quality fertilizer.  All these products can be utilized to create environmentally friendly energy and soil enrichment products.  For example, MSW (Municipal Solid Waste), can be converted into both biogas and fertilizer, with the biogas feeding a generator that in turn outputs electricity.

There are a number of different products and processes that are currently available from BioCRUDE, all scalable and capable of being personalized to the individual needs of each client and project.  We started with a self-contained and self-sufficient unit designed for small applications, but have branched out into development of larger processes and uses for individual products.  We believe that our contributions to "green" technology will contribute heavily to the revolution in the waste management and renewable resource industries.

How will we achieve this? Our processes have been shown to positively impact on composting, reducing time factors, odour, and production costs, while increasing yield output. 

These technologies can be successfully applied to pig manure, which has special issues and requirements,  waste water treatment, waste reformation and reduction, MSW, composting, production of high quality fertilizer, bacterial reduction for disease prevention, refinement into environmentally friendly biogas and biodiesel.

 

Market Description and Opportunity:

Any single dwelling home collecting waste products in a septic tank, all agricultural enterprises, municipalities, enterprises involved in waste water treatment or as agents for the valuable by-products from waste reformation, and processing businesses where animal waste is an unavoidable problem, are potential owners of BioCrude technology. 

 

Emerging Nations:

Electrification of emerging countries presents a vast and lucrative market for systems that can generate renewable energy sources.  BioCRUDE systems and technology is a perfect partner for government programs dedicated to bringing their populations into the modern age.  No other system (wind and solar for example) ALSO contributes to the solution for waste management problems, water treatment, and disease control. Over 2 BILLION households have never had access to power or proper cooking and food storage facilities.

 

Agricultural (Livestock) Waste Management:

Agricultural concerns can be major beneficiaries of BioCRUDE technology.  The most important factors are on-site energy production (reducing O & M costs and providing a secondary revenue stream in the sale of an excess in energy yield), generation of stable, high quality fertilizer and solid soil amendment materials, reduction of odours, reduction of ground and surface water contamination, reduced public health risk, and a reduced health risk for livestock, to name some major issues.  Biogas recovery systems on livestock operations can be a cost-effective source of clean, renewable energy that reduces greenhouse gas emissions. Because of its high energy content, biogas can be collected and burned to supply on-farm energy needs for electricity or heating. Because the vast majority of large dairy and swine farms use liquid or slurry manure management systems, the biogas production potential is greatest at these operations; and the greenhouse gas reductions are the most significant.

 

Fish Processing Waste Management:

Enterprises involved in the processing of fish also have to deal with the problem of waste management affiliated with the resulting offal, or fish scraps. Rendering, burial, and incineration were typical disposal methods.  However, these options have become impractical due to decreasing availability and higher costs of rendering, biosecurity concerns, and potential adverse effects on groundwater and air quality.  These are the primary reasons for the growing use of composting to transform fish scraps into usable by-products.  A properly managed fish scrap composting system is lower in cost than traditional methods, environmentally sound, biosecure, and virtually odour free. Of course, like all other process operations, successful composting depends on a commitment to good management practices. 

Fish have been recognized as being an excellent base for fertilizer.  Aside from the high quality and nutrient rich fertilizer that is the end product of the composting process, the goods are inexpensive to manufacture and have very low shipping costs.  For this reason we have developed multiple all natural fish formulas for organic and conventional crop production.

 

Bagasse (Sugar Cane)

Current  technology is based on conversion of sugar cane bagasse, rice straw, orchard slash, and other waster biomass into ethanol.  The core technology is dilute acid prehydrolysis of the lignocellulosic biomass with enzymatic saccharification of the remaining cellulose and fermentation of the resulting glucose and xylose to ethanol.

Organic waste/crop residues are very important low cost fermentation substrates for making ethanol.  Bagasse is one such waste material.  It is matted cellulosic fiber residue from sugar and has been processed in a sugar mill.  There is a high quanitity of cellulose, a beta-linked glucose polymer, which is difficult to break down into glucose.  In addition, it contains hemicellulose, which is a more complex polymer of several sugars including xylose and arabinose. Entwined around the two sugar polymers is lignin, a polymer that does not contain sugar. From the bagasse, hydrolyzed bagasse can be obtained for animal feed, various types of paper, and pharmaceutical products. Highly reactive furfurol, for synthesizing organic compounds also has a great number of applications in the chemical and pharmaceutical industries.

From molasses, apart from the alcohol used as fuel, is used as a beverage, in the chemical, pharmaceutical and cosmetic industries, syrup, citric acid, lactic acid, mono sodium glutamate are extracted and the so-called alcohol-chemistry is developed - the various transformation alternatives provided by ethyl alcohol or ethanol. Ethanol is a starting product for manufacturing polyethylene, styrene, ketones, acetaldehyde, polystyrene, acetic acid, ether, acetone and a whole range of products derived from petroleum. Their varied use includes producing synthetic fibers, paints, varnishes, containers, tubes, solvents, hardening agents, etc. 

From the effluents, the liquors are used as fertilizers. There are still other derivatives: dextran, xanthan, sorbitol, glycerol, refined cake wax, anti-fungicides, etc.

Sugarcane thus generates, as is the case with petroleum, innumerable products ranging from yeast to herbicides and insecticides, with an important difference: they are biodegradable and inoffensive to environment.


General Organic Waste and Sewage Sludge:

Organic waste is a natural and unavoidable result of human and animal activity.  The current massive volume of waste produced has become a social and environmental issue. BioCRUDE technologies have the capability to offer substantial advantages in the treatment of these types of organic waste. Continuing research and development have been focused on the development of the reactants to improve the process time and the yield of important by-products and energy resources. The BioCRUDE reactants added to our optimized processes are the key to increase the efficiency in the decomposition process, achieving results in a short time period.  Procedures involved in processing organic waste can benefit from composting as method of obtaining high quality fertilizer, and our R & D Department have established a unique method to achieve decomposition of organic waste and to produce fertilizer in a matter of only a few weeks.

 

Septic Tanks:

The processing of crop residues and manure wastes in agricultural areas are not the only waste management fields where BioCRUDE technologies can be successfully applied.  There are serious problems world wide as institutions and governments struggle with serious problems and high costs in the disposal of the sewage from septic tanks.  BioCRUDE technology not only results in a decrease of the cost of emptying the tanks, but is also leading in providing solutions for transforming the sewage into marketable by-products.  In other words, a situation that is currently a liability can be changed into a strong asset.  The mission is to institute a process in which high quality fertilizers and biogas can be obtained.  Optimizing the procedures and using our reactant improves the efficiency of the process and the yield of by-products.

 

Biodiesel:

A major application of the BioCRUDE Technology is to synthesize biodiesel from organic waste and manure.  The focus for the R & D Department has been to optimize the process of obtaining the oil, designing an adequate transesterification procedure, and to evaluate the advantages and cost-benefits of production.  It is important to stress that the BioCRUDE technology is a NEW alternative to obtaining biodiesel from manure and organic waste.  Although the individual processes have been used and tested in other research projects and universities, it is the MIX of processes that is innovative and unique to this product.

 

Summary

These technologies can be applied to composting and decomposition of agricultural waste, cellulose, fish and animal processing offal, sewage sludge, improved design of septic tanks, production of biogas, biodiesel, and crude oil, water purification, and more.  Target markets would be waste management companies, municipalities, water treatment facilities, fertilizer producers, renewable resource suppliers, Pulp and Paper plants, sawmills (cellulose, wood chips, and water purification), agricultural concerns, livestock and fish processing operators, emerging nations for electrification programs, farms, and even private homes.  The technology has a huge market potential in many areas, and we are working to expand the uses and products continually. 

For example, the complete BioCRUDE system can be proportioned for use not only by agricultural enterprises, but by larger customers such as municipalities and small industries that have access to the appropriate form of waste product, with unique target markets of residences and farms (non-conglomerate agricultural enterprises), and third world countries where electrification programs and waste management have become critical issues. It has been demonstrated that 875 cows being used in diary production, supplied a secondary income and energy source to the farmer equivalent to 775 kilowatts.

But the independent components of the system may even out perform the monumental potential of the entire system.  BioCRUDE Technologies is working on uses for the reactant along with new and important treatment methods offering efficient, effective and cost reducing solutions for composting, high quality fertilizer production, waste water treatment, and refinement of renewable fuel sources such as biogas and biodiesel.
  

Development Plan and Key Milestones

One of the main design goals of the creators of the BioCrude system is to determine the best ratios of waste, water, and activators to complete the process in a cost efficient and timely manner.  The short term objective is to provide working prototypes, and bench models, keeping in mind constant improvement and refinement of the equipment.  In the long term, the aim is creation of full scale prototypes that can be utilized by both industrial/agricultural interests and home users to turn waste products into viable energy sources.  It is not the intention of BioCrude Technologies to involve itself in the actual fabrication or sales to end users, but to develop a network of licensed manufacturers and distributors.  Joint Venture and Revenue Sharing agreements are currently being negotiated with major players in the environmental green market.

 

Sustainable Competitive Advantage

The BioCrude system is scalable for smaller end users including single home owners not using a city waste removal system.  Potential agricultural clients represent a valuable and currently untapped market. Not only can the farmer satisfy all of their energy needs, they can establish a secondary revenue stream that could prove quite lucrative. The BioCrude system is totally self-sufficient, the process is faster from beginning to end than most reformation systems, and it can be totally automated for ease of use for the end user.

Separate from the complete BioCRUDE system itself, our technology is new and innovative, and can be used for many varied applications with financial and intangible benefits. The BioCRUDE Reactants are high performance products and when added to well-designed processes have been shown to significantly increase the yield in the biogas process and to promote rapid decomposition rates in composting. Financial benefits from their use were analyzed with satisfactory results. Further R&D will improve the efficiency in the processes and decrease the cost of the reactant.

 

 

 

 

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